Acetylene Gas Plant
We are a leading company and engaged in manufacturing and exporting a wide range of acetylene gas plants. Acetylene (C2H2), a compound of carbon and hydrogen, is a colorless, garlic-like odor and highly flammable gas and is employed in a number of industries. Come up in varied capacities that range from 25 m3/hour to 200 m3/hour; customers can choose one as per their requirement as well as budget. The machines perform exceptionally well at different locations. Our company is technically collaborated with ING. L. & A. BOSCHI of Italy to incorporate the best technology available.
Our company designs and fabricates the plants complying the international quality norms and standards. We have a team to ensure outstanding designs and drawings. Our products are uncommon in the industry and carry the CE and ISO marking. CE marking is mandatory to supply products and services to the USA and Europe. Our team of competent engineers successfully manufactures the plants equipped with the advanced features, including automatic control. We have achieved expertise and excellence in developing the products in accordance with international standards.
Salient features of the machines
- Low operating & maintenance cost
- Quick to start and shut down
- Sturdy & compact design
- Trouble free operation
- Product purity meets world standards
- Special safety features incorporated in the plant
- Stainless steel construction
We are a well established company with over 28 years of experience in the industry for manufacturing and supplying acetylene plants. Before shipping of machines, we have a team to check each component. However, the manufacturing procedure is closely supervised by a team of engineers.
COMPONENTS OF ACETYLENE PLANTS
1. ACETYLENE GENERATOR
The acetylene generator is stationary carbide to water automatic generator with twin hoppers. Acetylene is created as a result of the chemical reaction between calcium carbide and water. The machine is developed to generate acetylene at a pressure of 7 psi. Acetylene Generator CE quality acetylene world class generator with twin carbide charging
The condenser is being employed to cool and purify the gas thereby condensing the excessive moisture. Cooling water is circulated on the shell side from bottom to top .Condenser is designed to suit all local conditions provided sufficient water flow is maintained.
3. LOW PRESSURE DRYER
This is a pressure vessel charged with solid anhydrous carbide which absorbs the moisture in the gas.
This is a large vessel provided with two sectors by wire mesh frame network. Each section by wire meshes frame work. Each sector is charged with purifying mass which absorbs gases like hydrogen sulphide, phosgene, etc.
5. AMMONIA SCRUBBER
This equipment has a vertical vessel filled with a level gauge and water make-up line. A particular as marked on the level indicator has to be maintained. The ammonia scrubber all the water soluble impurities like ammonia.
6. ACETYLENE COMPRESSOR
The acetylene compressor is a three stage machine which is immersed in water filled tank to avoid any pressurized gas to come in contact with air and also to make sure that all the components are continuously cooled. The compressor is drawn by flame proof motor from outside the tank.
7. HIGH PRESSURE DRYER
The high pressure dryer consists of three columns. The first column is filled with packing to avoid any void and for proper mixing and the second and third are filled with anhydrous calcium chloride.
8. ACETYLENE FILLING MANIFOLD
Acetylene gas manifold consists of two headers fitted with non-return valves, one flash back arrestors, pressure gauge and manual isolation valves.